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CNC Gear Shaving Machine Model YW4240CNC

MIAN FEATURES

YW4240CNC type of numerical control shaving machine is used in the finish mahining of straight gear,bevel gear and coupling gear.It is applied in the batch and large-scale production trades such as auto ,tractor,engineering mechanism and motorcycle.The precision after razor can be to the grade of GB10095-886.The roughness of the surface will be under Ra0.8.

The whole circulation of the razor is controlled by computer and showed by CRT. If the tool is failure,it can diagnose by itself and showed by the screen,which make the operator eliminate the failure quickly and well.In the distinct position of the tool can be equipped with the three-colors light. The light can clew the working position of the tool.The numerial control tool adopts FANUC(liquid crystal) system and has transmitted entrance (RS232C) with the notebook computer.During the circle machining of the tool ,electromagnetism lock makes the safeguard door not open.In addition,any button  may not stop the circulation(except for the urgent stop)to ensure the safety of the maschining.Only the person who specially assigns for the task can change the cutting specification.The control center of the tools is consisted of double gyration (control box gyration and cantilever gyration).The operation is convenient.

The tool is five axes numerical control:X axes are separately controlled by a 6200 1kw type of FANUC servo electricity.FANUC servo electricity via a pair of high precision gears drives the plate righ-and-left movement(ordinate) and cutter rest board fore-and-aft movement through a pair of high precision and high rigidity ball guide screw after deceleration.Z axes is controlled by a   6/2000/1kw type of  FANUC servo electricity.FANUC servo electricity via a pair of high precision worm gear(become thick)drives cutter rest board moving up and down(radia)through a pair of high precision and high rigidity ball guide screw after deceleration .A axes is controlled by a   M2/3000(0.5kw)type of FANUC servo electricity which drives the cutter rest corner by a pair of high precision worm gear and of high precision worm bevel gear.The cutter principal axis is drive by a   8/1500/7.5kw type of FANUC servo electricity through a pair of high precision gears after deceleration.The balance oil vat on the top of the pillar supports the weight of the cutter rest board on the Z axes position.

he lubricant system is consisted of continuous lubricant system and intermittent lubricant system:The continuous lubricant system lubricates X axes feeding gear box,Y axes,Z axes worm gear box and cutter rest gear box.The intermittent lubricant system lubricates the ball beeline guide and ball guide screw of X axes, Y axes,Z axes .The X axes, Y axes,Z axes of the tool and active frame(right)adopt SCHNEEBERGER high precision(Accuracy class G3),high rigidity(Prelord class V3)ball beeline guide. X axes, Y axes,Z axes ball guide screws of the tool are high precision and high rigidity.

The cutter rest principal axis of the tool can adopt changing rapidly structure(plate spring lockable,loosen with hydraulic pressure)or imported plastic nut lockable cutter.


 

Main technical specifications

 

 

Workpiec        

The maximal diameter

mm

400

The maximal  modulus

mm

8/6(径向剃齿)

The maximal  number of teeth

mm

130

Cutter    

The maximal  dianeter

mm

250

The maximal  width of the cutter

mm

50

The fixed hole diameter

mm

63.5

Maximal space between finials

mm

500

Focus space between workpiece and shaving machine

mm

125~335

X axes axial feeding:      

The maximal journey

mm

150

Speediness

mm/min

500

 

mm/min

10~150

The minimum increment

mm

0.001

Y axes tahgent feeding:     

The max journey

mm

40(  20)

 Speediness

mm/min

125

 

mm/min

10~80

  The minimum increment

mm

0.001

Z axes radial:              

The maximal journey

mm

210

Speediness

mm/min

500

 

mm/min

0.2~4

Minimum increment

mm

0.001

A axes corner range

deg

20 (Z轴中心距125~270Y0)

The maximal Speed

rpm

1.82

The minimum increment

deg

0.001

The speed  of the principai axis

rpm

50~400(无级)

Radial

kw

7.5

X axes servo electricity

kw

1.6

Y axes servo electricity

kw

1.6

Z axes servo electricity

kw

1.6

A axes servo electricity

kw

0.75


 


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