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 CNC High Speed Gear Shaping Machine Model
YS5120CNC

MIAN FEATURES

The model YS5120CNC is a high-speed gear shaping machine with 4 axes controlled by a CNC system, and 3 of the 4 axes are under gang control. The machine can perform a strokerate up to 1750 strokes per minute and it has a wide range of circular feed and radial feed. Various cutting cycles can be performed on the machine through simple programming, and rapid circular federate is also available. The cutting speed can be automatically switched between rough cutting and finish cutting. The machine is featured in high rigidity, unique design, versatile functions and nice reliability, thus being well-suited for mass batch production of cylindrical internal and external gears, cluster gears with shoulders, segment gears and engaging gears. Equipped with an imported CNC system, the machine has a nice resetting accuracy and self diagnosis ability for troubles. Circular feed, radial feed and indrxing motion are all under digital and accurate control. Parametrization program compilation makes the machine easy and convenient for operation.

Upon the user’s special request, the machine can be provided with an automatic workpiece loading and unloading device, counter column for cutting shaft gears, helical guide for cutting helical gears as well as the deburring unit.

Features of the machine structure.

The primary motion of the machine is frequency controlled, and therefore is easy and simple to adjust. Hydrostatic guide way and hydrostatic bearings are adopted on the cutter head to ensure a high guiding accuracy and to enable the machine performing high speed cutting operations. The newly developed two-cam cutter relieving mechanism has substantially minimized the machine’s vibration. The guideways are hardened and coated with a HNT wear-resistance coating. The hydraulic oil tank and coolant tank are independently separated. The cooling oil runs around the machine bed for an ideal thermal balance. High precision double-lead worm shafts are adopted on the cutter head and worktable.

Main technical specifications

 

Max. workpiece dia.  External gear

200mm

                   Internal gear

60+dmm

Max. module to be cut

4mm

Max. stroke length

40mm

Max. cutter spindle nose to worktable face

50mm

Max. face width to be cut

30mm

Distance from cutter spindle nose to worktable face

205~255mm

Distance from cutter center to worktable center

-30~200mm

Worktable diameter

260mm

Dia. of worktable hole

120mm

Radial back-off of cutter spindle at the up-most position

0.32 mm

Strockerate of cutter spindle(infinitely variable)

400~1750strock/min

Circular federate of the cutter(a cutter of Φ100)

4~5000 mm/min

Infinitely variable, and can be preset and automatically switched for rough-cut and finish cut 

Radial federate of column

0.001~0.2 mm/stroke

Infinitely variable, and can be preset and automatically switched for rough-cut and finish cut

Radial federate of column

2000 mm/min

Max. worktable rotation speed

16rpm

Main drive motor                Power

5.5kw

                                speed

1450rpm

Circular feed servo motor       Power

3.5kw

                                speed

2000rpm

Radial feed servo motor         Power

3.5kw

                                speed

2000rpm

Overall dimensions(L×W×H)

1700×1200×1950mm

Net weight        

5500kg

 


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