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GEAR SHAPING MACHINE MODEL YP5150A&YMP5150A


GEAR SHAPING MACHINE MODEL YP5150A&YMP5150A

The machine is a vertical design semi-automatic gear shaping machine controlled by a PLC. The cutter relieving can be made in two directions by the swing of cutter head for cutting internal and external gears, and the radial feed is implemented by the travel of worktable. Cutter relieving in oblique direction is finished through the offset of the column. The semi-automatic cutting cycle of the machine is controlled by a PLC and is therefore stable and reliable.

The machine is designed for cutting cylindrical disc-type spur gear, cluster gear, internal gear, external gear, and gear segment. Gears with a diameter up to 500mm, module up to 8mm and face width up to 125mm can be cut on this machine. Upon special request, the machine can be provided with optional attachments for cutting gear rack, shaft gear, helical gear and little tapered gear.

Machine features

The machine is featured in smooth running, low noise, versatile functions, nice adaptability, easy set-up and simple operation, thus being well-suited for mass batch production of rears adopted on automobiles and tractors. The machine can also be used for small batch and job-lot gera production.

The long strock length of the cutter spindle enables the machine to cut deep internal gear teeth. The one-can cutter relieving design and the unique adjusting mechaniam enables the machine to perform both inward and outward cutter back-off, so it is not necessary to change the cam or disconnect the transmission chain for making anyy adjustment when cutting an internal gear.

Main spindle speed and circular federate can be automatically switched between rough cut and finish cut. Circular federate is infinitely variable and can be preset in any ratio for both roughing and finishing. Radial federate is also infinitely variable, and the number and depth of radial cut-in can be freely set according to user’s need. Once the radial feed is finished, the worktable will be automatically clamped and this assures the stability of the workpiece position and creats a nice working accuracy.



Foundation Plan


    Main technical specifications

Description of the item

 

 

Max.workpiece dia.   external gear

mm

500

internal gear(mounting dia.)

mm

600

Max. module

mm

8

Max. face width

mm

125

Max. length of gear rack to be cut

mm

630

Max. helix angle

°

40

Storkerate of cutter spindle per minute

 

 

 

 

rpm

 

 

 

 

N  N

100   150

200   300

330   400

500   600

Circular feed/per min.(when cutter dia. is 100mm)

mm

15-600

Radial feed/per min, infinitely variable

mm

2-20

Max. rapid travel of worktable

mm

180

Cutter spindle back-off at its up-most position

mm

   0.35

Column offset for oblique cutter relieving

mm

±30

Max.stroke length of cutter spindle

mm

140

Diameter of worktable face

mm

550

Diameter of worktable bore

mm

160

Distance from cutter center to worktable center

mm

0-340

Distance from cutter spindle nose to worktable face

mm

120-300

Distance from tailstock center to worktable face

mm

190-650

Main drive motor       power

                     speed

Kw

rpm

3/4

960/1430

DC motor for circular feed   power

                             speed

Kw

rpm

2.2

1500

Hy draulic pump motor       power

                          speed

Kw

rpm

1.5

1400

Chip conveyor motor      power

                       speed

Kw

rpm

0.37

900

Cooling pump motor       power

                        speed

Kw

rpm

0.12

2800

Net weight of machine

kg

6000

Overall dimensions of machine(L×W×H)

mm

2070×1260×2210

 

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