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CNCGear Shaping Machine Model YN5132CNC

 


 

MIAN FEATURES

 The model YN5132CNC is a 4-Axes CNC Gear Shaping Machine. Any three of its 4 axes can be moved simultaneously. The machine is designed in a longitudinal placement. The back-off motion of the cutter is completed by swinging the cutter head. The radial feed is effected by moving the column. And the column assembly can be offset to the left or fight to allow for the oblique back-off motion of the cutter. The X-axis is for controlling the radial feed. The B-axis is for controlling the revolving motion of the cut

ter. And the C-axis is for controlling the revoving motion of the workpiece. The main drive is transmitted at an infinitely variable speed froma frequency-controlled motor.

The CNC Gear Shaping Machine Model YN5132CNC works under the control of a Sinumerik 802D CNC system

The drive to the X-,B- & C-axis is transmitted from their respective AC servo motors. The said 3 axes can be moved simultaneously

in the cutting operation.

The machining program can be edited by the parameterized programming method. And the machine can be set up and operated through an easy-to-operate man-and-machine interface.

The machine features in reliable performance, short transmission chain, smooth running, high rigidity, high productivity and less noise.

The Model YN5132 works by using a rotary gear-shaping cutter and is designed for cutting cylindrical straight disc-gears, duplex gears, internal & external gears and segment gears.

Upon customers’request, the machine can be equipped with special attachments for cutting rack bars, shaft gears, helical gears, little tapered gear teeth and crowned gear teeth.

Due to its versatile functions and wide adaptability, the present machine is well-suited for batch and mass production of gears

in the automobile, tractor and special gear-manufacturing industries, and also well-recommended for small-batch and job lot production of gears in the machine tool and other machine-building industries.


 

Functions of the control system 

  Digital drive technology of the 802D system and LCD display

Parameterized programming

Standard communication interface

Manual adjustment of the servo-controlled axes

Storage and call of machining programs

An independent handwheel for manual adjustment

Self-diagnosis of troubles and interlock safety protection

 

Standard collocation  

Basic machine

Hydraulic system & lubrication system

Siemens 802D control system

Air-conditioned control cabinet

Coolant & chip conveyor

Workpiece clamping cylinder

Semi-enclosed protection guard

Cutter arbour (Φ31.743)

Spring iron wedges

 

Optional attachments  

Fanuc OIC control system

Workholding fixture

Special cutter arbours

Helical guideway & counter column

Riser blocks

Tilting worktable

Inclined riser blocks

Deburring unit

Rack shaping attachment

 

Main technical specifications

 

Main specifications:

 

Max. diameter of workpiece: External gears

320mm

Internal gears with a mounting diameter of 400mm

220+dmm

Max. module to be cut

6mm

Max. face width to be cut

70mm

Max. facewidth

84mm

Max. stroke length

160~1000str/min

Spindle diameter

85mm

Distance from the cutter mounting surface to the worktable

(Riser blocks are available upon customers request.)

120-230mm

 

Distance from the cutter to the worktable

-110-265mm

Diameter of the worktable

380mm

Worktable bore

120mm

Cutter spindle back-off at its top-most position

0.5mm

Column offset for the oblique cutter back-off motion

±20mm

Radial federates (infinitely variable)

2~16mm

Total power consumption/power of the main drive motor

20KVA/7.5kw

Overall dimensions (L×W×H)

300×320×230cm

Dimensions of packing cases (L×W×H)

 

Basic machine

325×196×275cm

Coolant & chip conveyor

232×148×159cm

Control cabinet

170×120×252cm

Net/gross weight:

 

Basic machine

7000/7500kg

Coolant & chip conveyor

600/680kg

Control cabinet 

300/380kg

 


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