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 CNC High-speed Gear Hobbing Machine Model

YKX3120A YKX3132A YKX3140A


MIAN FEATURES

These machines are CNC(2 axes)gear hobbing machines derived from conventional high-production gear machines. Radia(axis X) and axial (axis Z) feeding of the machines is controlled by servomotor CNC system. Various kind of cutting loops are available, such as one-square, tow-square and “L” preating cycle. Besides cylindrical spur gears, helical gears, short spline shafts and sprocket wheels, some special gears can also be machined on the machine, such as tapered gears and crown wheels.

With a short driving chain, the machine is featured with high driving rigidity. The primary motion is adjusted

with changing pulleys. The hob spindle is journaled in high-precision rolling bearings and the worktable spindle is supported by a wear-resistant sliding bearing made of bronze alloy. Both ends of the indexing driving chain (ie. The hob head and the worktable) are arranged with torsional devices, thus assuring the machine with sufficient rigidity and constant working accuracy. The cutting speed can be up to 70-120mm/min when using a coated H.S.S hob. A multi-start hob can be used on the machine at a heavy-duty cutting feedrate.

Oils for hydraulic system, cooling system and lubricating system are separated from each other, which makes the hydraulic system more reliable. Thermal balance of the machine body has been taken into full considerations when machine was designed.

The machine has the feature of automatic hob-shifting and is equipped with a magnetic chip conveyor.

Upon customers request, the machine can be equipped with an oil-mister separating device, automatic loading and unloading device, automatic deburring device, all kinds of fixtures, a stepless speed controlling device for the primary motion (through a frequency-converter)and an automatic temperature controlling device for cooling and hydraulic oil.


 

Main technical specifications

 

 

 

1Capacity

 

 

 

Max.dia.to be hobbed

200

320

400

Max.module to be hobbed

6

8

8

No. of teeth to be cut(by using a singlestart hob)

5

5

5

Hob slide travel

±45

±45

±45

2size

 

 

 

Max.hob.dia. to be mounted

160

160

160

Max.hob.length to be mounted

200

200

200

Max.job.shift in axial direction

160

160

160

Dia of hob spindle bore

27324050

27324050

27324050

Inner taper of spindle bore

MT5

MT5

MT5

Distance from hob center to worktable center

30-225

60-340

60-340

Distance from hob center to worktable

225-475

225-475

225-475

Distance from counter-column center point to worktable

350-700

350-700

350-700

Worktable dia.

250

320

400

Worktable bore

120

140

140

Height from worktable surface to bottom of machine base

1000

1000

1000

Diametral pitch of indexing worm wheel

307.2

307.2

307.2

(3)Speed&Feedrates

 

 

 

Spindle speeds at 8 steps

100-500(无级)

100-500(无级)

100-500(无级)

Vertical feedrates

2-600

2-600

2-600

Rapid travel speed in vertical direction

700

700

700

Radial feedrates

2-1000

2-1000

2-1000

Rapid shifting speed in vertical direction

2500

2500

2500

Hob shifting speed in axial direction

0.5

0.5

0.5

(4)Total Capacity of Montor

20.75

20.75

20.75

Main drive montor

7/11

7/11

7/11

Vertical feed motor

2

2

2

Radial feed motor

3.5

3.5

3.5

Hydraulic motor

2.2

2.2

2.2

Hob head shifting motor

0.25

0.25

0.25

Chip conveyor motor

0.55

0.55

0.55

Motor-driven lubricant pump

0.75

0.75

0.75

Motor-driven coolant pump

2×0.25

2×0.25

2×0.25

(5)Floor space of machine(L×W)

293×240

319×240

319×240

(6)Height of machine

212

212

212

(7)Net weight

8000

9000

9000

 


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